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Sta-Rite® Pump Seal Replacement
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Note that the purpose of this section is to show you how to remove & install a spa pump seal for a Watkins Hot Springs® "Classic" spa.    While every effort is made to be sure that virtually all areas of complexity are covered, you may find it more difficult or sometimes easier to accomplish this task.  Use common sense.  If the pump that you have on your pool or spa is a lot different from what is depicted here, then do not use these instructions. This is page 3 of this procedure.  

Safety Warnings!
Remove Power from the spa/hot tub BEFORE performing this procedure.  Failure to comply with this requirement, can lead to electrical shock and/or electrocution!
Disclaimer

The instructions here are intended for general reference only.  Many pumps are different from the one depicted here, and may require more or less mechanical effort or knowledge in order to achieve the desired results.
READ FIRST BEFORE YOU CONTINUE

Pumps and Parts Price Listings: Complete Pumps, Wet Ends, Motors, Seals, Impellers, Kits.


push out ceramic seal from the back with a screwdriver ..lightly sand the corrosion off of the sealing surface in the back
Using a screwdriver knock out the old ceramic seal. With the copper heat sink removed, lightly sand off the sealing area to remove any corrosion.  100 grit or higher sand paper works fine.  It doesn't take much

..inspect impeller for damage, note location of impeller model number.. Use silicone or Permatex #2 to seal heat sink
Carefully inspect the impeller for cracking.  Sta-Rite impellers are really very durable and will typically exhibit "checking" with age, (cracking inside that you can't really feel with your fingers), and seem to go on for years and years, even with obvious internal cracks.  This may or may not be the case in your particular situation, this is merely an observation from a field technician stand-point.  Unless the impeller is really CRACKED, or it's got so much internal checking that you can't see the vanes, I will usually re-install it.  The grey box indicates where to find the model number on the impeller for exact replacement if yours is unuseable. Here, you can use either silicone or Permatex #2 to reseal the base of the heat sink.  Note that in this procedure I installed the heat sink first and then seat the ceramic seal.  This is INCORRECT!  What you should do is install the ceramic seal in the heat sink first!  Then install the heat sink as an assembly. 
(Even techs make mistakes :-)  This demo procedure will be corrected on the next Sta-Rite sequence that I'm able to get in the field.

push heat sink (preferably with ceramic seal already in place) into pump housing lightly tap all around if it's too difficult to do it with your fingers.
Now press the heat sink back into the base plate... try using both fingers to get it seated...  If necessary, lightly tap the heat sink into the wet end...  Remember you SHOULD already have installed the ceramic base seal... 

install ceramic seal, lightly lubricated if water alone won't work... carefully push it in all the way... SEE NOTES BELOW!
..Now, I'm having to put in the ceramic seal AFTER I've installed the heat sink... I'm  pressing around the edge of the ceramic to get it seated properly.  Remember, NEVER touch the FACE of the ceramic with anything metallic, because you could destroy the integrity of the pump seal.

install spring seal... DO NOT LUBRICATE! ... re-install impeller..
Ok, with the base sealing components installed, slide the spring seal over the armature shaft.  Push it past the threads.  Do NOT LUBRICATE this seal with anything besides water!  If you do, then it could end up slipping against the impeller, and eventually overheat, destroying the seal.  Using the screwdriver method mentioned in the previous page, lock the armature to prevent rotation, then screw on the impeller. Tighten it only HAND TIGHT.  The rotation of the pump motor will keep it tight.
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