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Sta-Rite® Pump Seal Replacement
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Note that the purpose of this section is to show you how to remove & install a spa pump seal for a Watkins Hot Springs® "Classic" spa.    While every effort is made to be sure that virtually all areas of complexity are covered, you may find it more difficult or sometimes easier to accomplish this task.  Use common sense.  If the pump that you have on your pool or spa is a lot different from what is depicted here, then do not use these instructions. This is page 2 of this procedure.  

Safety Warnings!
Remove Power from the spa/hot tub BEFORE performing this procedure.  Failure to comply with this requirement, can lead to electrical shock and/or electrocution!
Disclaimer

The instructions here are intended for general reference only.  Many pumps are different from the one depicted here, and may require more or less mechanical effort or knowledge in order to achieve the desired results.
READ FIRST BEFORE YOU CONTINUE

Pumps and Parts Price Listings: Complete Pumps, Wet Ends, Motors, Seals, Impellers, Kits.


Pump on work surface.. Removing screws to cover
With the ground wire removed, put the pump on a suitable work surface.
 
Remove the screws from the impeller cover, be sure not to lose any of them.

Remove the impeller cover.. and save the screws.. Now remove the pump motor cover...
Remove the impeller cover.
 
Next, I remove the cover from the motor to gain access to the motor shaft.

Carefully line up screwdriver with the centrifugal actuator in this manner...  
counter-clockwise rotation removes the impeller
Now, this may seem difficult at first, but in reality, it's quite easy.  Look at the picture on the left and you'll see how a flat screwdriver is inserted in the position shown, parallel to the centrifugal switching mechanism, (the thing with springs on it).  By doing this, we stop the pump armature from turning while we rotate the impeller counter-clockwise to remove it.  Be very careful when doing this, you don't want to distort the frame or the springs of the centrifugal actuator.

Impeller removed Removing the pump spring seal..
Simply unscrew and remove the impeller...
 
Using a pair of channel-locks, pull off the old pump spring seal from the pump shaft.

Disassembled...
Using a screwdriver, I pry out the copper heat sink, (It looks like a trumpet bell).  Inside the heat sink is the ceramic part of the pump seal.  Prying this out can be a little tricky, just be careful not to bend the copper heat sink or crack the plastic fiber of the pump backing plate.  If you're having a lot of difficulty getting it out, then remove the four bolts that attach the motor to the wet end, and push it out from behind instead.
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